Forging plays a key role in the American economy today.
The automotive, healthcare, aerospace, and various other industries rely on forging companies for the parts they need to make their products and offer services to their customers.
Forging companies also develop prototypes, create designs for various metal parts used in manufacturing, and provide services like heat treatment and machining.
But how do you select the forging company that is going to meet your needs?
In this article, we’ll help you get an answer to that question by telling you everything you need to know about the leading forging companies in the US today.
Headquartered in Greenville, South Carolina, Bunty LLC is one of the most popular forging companies in the United States.
Since its inception in 2000, Bunty has earned a respected reputation for its flexibility, as well as its ability to complete complex forging projects and offer high-quality products and services.
Bunty holds leading industry certifications like AS9100D, ISO 9001:2015, and CVMSDC, confirming its commitment to offering comprehensive prototyping, manufacturing, and consultation services.
When it comes to our customers, Bunty provides services for numerous companies across different industries—from automotive, aerospace, and energy to medical and consumer goods.
What makes Bunty stand out is the fact that we offer custom metal forging services.
This includes both cold forging and closed die forging, for which we utilize an extensive array of materials, from aluminum and magnesium to stainless steel, brass, and copper.
On top of that, we pride ourselves on our streamlined manufacturing process that helps us meet firm customer production deadlines.
Despite being a smaller forging company, Bunty also offers customers value-added services, such as process analysis, quality inspection, and cost optimization, to name a few.
If this sounds like exactly what you need, we are happy to provide quotes and offer assistance in helping you select the appropriate materials, production, and finishing processes.
When working with Bunty, you can expect support like consultations and advice throughout the forging process to ensure the success of your project.
Scot Forge has a long history in the industry and remains one of the bigger forging businesses.
This company, headquartered in Spring Grove, Illinois, began as a small hammer shop in Chicago in 1893 and has more than 130 years of industry experience.
Some of the certifications it has include DNV AOM, DNV MSA, and ISO 9001:2015.
Scot Forge commonly provides forging services for businesses in the aerospace, mining and defense industries, using processes like open die and rolled ring forging.
As a well-established forging company, Scot Forge has become renowned for delivering high-strength and durable large, custom-built forgings.
Some of the products it offers customers include:
Scot Forge uses the latest industry-leading forging technology.
It has also developed a technical process that provides customers with reduced manufacturing costs, shortened lead times, improved parts performance, and minimal material waste.
This process also affords customers enhanced quality and reliability of their metal forging products.
Headquartered in Ellwood City, Pennsylvania, Ellwood Group has 25 locations throughout the United States, six of which have forging capabilities.
As one of the largest forging companies in the country, it provides closed-die forging for industrial, defense, and aerospace applications.
The Ellwood Group stands out for its use of a state-of-the-art computer system to control factors like speed, tonnage, and press position in its forging processes.
The system also cuts development time and improves quality and efficiency by utilizing finite element analysis software to three-dimension its die designs.
Ellwood Group combines its extensive experience with this cutting-edge technology and its passion for excellence to provide customers with solutions that exceed their expectations every time.
ATI is another large and popular US forging company.
It has its headquarters in Dallas, Texas, as well as 57 locations 16 of which are across Europe and Asia.
ATI specializes in forging high-performance specialty metals for companies in industries like aerospace, defense, oil and gas, and electrical energy.
Some of the materials it uses in its forging processes include nickel alloys and titanium, as well as carbon, alloy steel, and powder metals.
It also has one of the world’s largest isothermal presses at its Cudahy, Wisconsin location.
Rated at 12,500 tons, this press can forge larger diameter, close tolerance forgings needed for high-efficiency jet engines.
On top of that, ATI uses its patented SuperCooler™ technology to create sophisticated parts with differing mechanical properties.
This technology also provides greater resistance to fatigue and high temperatures.
Some of the industry accreditations ATI has include PED/2014/EU, PED/UK/2014, and ISO 45001:2018 – ATI Specialty Alloys and Components.
Headquartered in Millbury, Massachusetts, Wyman-Gordon operates as a supplier for the aerospace and energy markets.
It remains a leader in producing complex forged parts for power generation equipment, as well as jet engines.
What makes Wyman-Gordon stand out is the fact that it covers a wider range of materials, including Monel and Waspaloy.
It also uses concurrent engineering techniques, as well as industry software and bespoke mathematical modeling to maximize forging shapes.
This, in turn, helps them save on material costs and better predict the outcome of its forging designs.
This process also allows for visualization of critical details like grain flow, temperature gradients, strain, and structure to ensure customers receive the most cost-effective, highest-quality products.
Wyman-Gordon has accreditations for all major airframe and engine manufacturers for both military and civil applications, making it a good choice for companies in the sectors that require high-quality, reliable components.
All Metals & Forge Group, LLC has its headquarters in Fairfield, New Jersey, and serves companies not only in the US, but also in Canada.
This forging company offers products for a variety of industries and companies, including small machine shops, crafted through processes like open die and rolled ring forging.
It specializes in providing custom forging solutions, especially for high-heat and high-stress applications.
The forgings that All Metals Group & Forge, LLC make meet ASTM, AMS, Boeing, SAE, GE, and various other certifications. They also meet ITARS compliance.
Some of the materials this company uses in its forgings include:
It also commonly uses aluminum in its forgings and uses customer dimensions, sketches, forging drawings, and finished machine prints in its processes.
American Axle & Manufacturing, Inc. provides forging for high-strength vehicle parts and operates as a global leader in automotive driveline systems.
As a forging business, it prioritizes creating high-performance and innovative drivetrains and driveline systems.
With its headquarters in Detroit, Michigan AAM became a stand-alone, multi-billion dollar, independent tier 1 automotive supplier in 1994.
It now has over 80 facilities located in 18 different countries.
AAM’s mission involves bringing the future faster for a sustainable and safe tomorrow.
It employs more than 25,000 people and aligns with best-in-class suppliers across the globe, using technologies like VecTrac and Vari-Lite in its forging processes.
Headquartered in Lansing, Michigan, Forge Resources Group has a reputation for cost-effective forging methods and efficient production.
It specializes in closed-die forging and provides solutions for companies in industries like:
Forge Resources Group spreads its production among six forging facilities, allowing it to balance its workloads and smoothly transfer tooling among sites.
Some of the materials this forging company uses include carbon steel, alloy steel, stainless steel, aluminum, brass, and bronze.
It has ISO 9001 and AS9100 certifications, is ITAR compliant, and achieves continued improvement with ongoing Six Sigma and Active 55 programs.
These eight US-based forging companies provide innovative solutions for a broad spectrum of companies spread throughout the world.
Many of them also have certifications that allow them to serve industries like aerospace, medical, and defense, as well as help meet the ever-growing global demand for high-quality forging.
These leading forging businesses likewise utilize the latest technology and incorporate innovative resources like state-of-the-art software in their forging processes.
This innovation helps ensure you receive products that meet or exceed your specific needs and expectations.
Contact BUNTY Today
For more information about forging and our other capabilities, contact us through our website form or request a quote here. We welcome your inquiries.